Senior Mechanical Engineer (Design and Thermal) - 21579

Job Description

Senior Mechanical Engineer (Design and Thermal) - TalentZok

OVERVIEW

Are you looking for a new career opportunity with an exciting company?! Then we've got the right team for you! In this role, you're responsible for the duties listed below.

Immediate opening for a Senior Mechanical Engineer - Design and Thermal in the Burnsville / Faribault, MN area who possesses:

• Bachelor's degree in Mechanical Engineering or an accepted equivalent
• 7+ years of relevant mechanical engineering experience
• Strong hands-on mechanical design experience including layouts, 3D models, production drawings, and equipment packaging
• Independent thermal and fluid modeling experience, including CFD
• Experience validating simulation results against physical prototype and test data
• SolidWorks or comparable professional CAD experience
• Experience with power equipment, power electronics, automotive, aerospace, HVAC, or another related high-power product environment

Email resumes to charding@talentzok.com or call 858.279.4902.

FULL DESCRIPTION: We are seeking a Senior Mechanical Engineer to lead mechanical design and thermal analysis activities for complex power equipment and high-power-density products. This senior individual-contributor role will combine hands-on mechanical design, equipment packaging, CAD, controlled engineering documentation, CFD and thermal/fluid modeling, prototype validation, and manufacturing handoff. The ideal candidate will be equally comfortable designing physical hardware and independently developing thermal models, then validating those models against real-world test data and translating the results into practical design decisions.

The selected candidate will be responsible for:

• Owning mechanical design of assigned products from initial requirements through completed release packages
• Translating product requirements into mechanical layouts, assemblies, 3D models, production drawings, and controlled engineering documentation
• Designing enclosures and mechanical assemblies for complex power equipment
• Developing designs using sheet metal, plastics, extrusions, and other appropriate materials and manufacturing processes
• Designing for safety, reliability, manufacturability, serviceability, and reuse across product platforms
• Coordinating PCB mounting and structural interfaces with Electrical and Power Conversion Engineering teams
• Developing equipment packaging that considers access, serviceability, structural requirements, and electrical integration
• Independently developing thermal and fluid models
• Using computational fluid dynamics where appropriate
• Defining model assumptions, boundary conditions, operating cases, acceptance limits, and uncertainty
• Evaluating airflow and liquid-cooling performance
• Evaluating immersive and thermosiphon cooling concepts where applicable
• Analyzing component temperatures, heat dissipation, flow characteristics, and power density
• Translating thermal-analysis results into practical mechanical design changes
• Designing and integrating cold plates
• Designing and integrating heat exchangers
• Supporting integration of pumps, fans, busbars, and thermal-control loops
• Working with Electrical and Compliance teams to support effective power-path and thermal-management design
• Leading cross-functional mechanical design reviews for assigned projects
• Evaluating Design for Manufacturability and assembly requirements
• Reviewing maintenance access and serviceability
• Supporting FMEA and AFMEA activities
• Evaluating IP-rating, seismic, harsh-environment, and other applicable product requirements
• Supporting NRTL construction reviews
• Preparing design packages and objective evidence supporting product and compliance requirements
• Planning and supporting prototype builds
• Designing applicable test fixtures
• Supporting thermal, flow, HALT, vibration, and shock testing
• Comparing measured temperatures, flow characteristics, and mechanical responses against analytical predictions
• Investigating differences between simulation results and physical test data
• Documenting causes and resolution of simulation or test discrepancies
• Refining product designs based on test and analysis results
• Preparing complete manufacturing work packages
• Creating and maintaining Bills of Materials
• Preparing drawings, build guidance, and controlled technical documentation
• Maintaining information within applicable product-data-management and release systems
• Partnering with Quality, Manufacturing, Sourcing, and suppliers to resolve production and field issues
• Evaluating new materials and manufacturing processes
• Supporting supplier changes, substitutions, and component obsolescence
• Introducing automation and rapid-prototyping methods when beneficial
• Developing reusable platform designs rather than one-off product solutions
• Creating repeatable and validated thermal-analysis methods
• Supporting continuous improvement of product-development speed and performance
• Providing technical mentoring to other engineers as appropriate
• Representing the organization at technical conferences and with academic or external technical partners as needed
• Performing other senior mechanical engineering duties as assigned

The selected candidate will also possess:

• Bachelor's degree in Mechanical Engineering or an accepted equivalent from an accredited program required
• 7+ years of relevant mechanical engineering experience required
• Closely related industry experience may be considered for exceptional candidates
• Hands-on mechanical product-design experience required
• Strong equipment-packaging experience required
• Experience creating 3D CAD models required
• Experience creating production drawings required
• Strong CAD proficiency required
• SolidWorks experience preferred
• Equivalent professional CAD software experience may be considered
• Independent thermal-modeling experience required
• Independent fluid-modeling experience required
• CFD experience required
• Ability to define assumptions, boundary conditions, operating conditions, acceptance limits, and uncertainty within engineering analyses required
• Experience validating simulations against physical test data required
• Prototype build and validation experience required
• Experience investigating and resolving discrepancies between simulations and physical testing required
• Experience with air-cooling analysis required
• Liquid-cooling experience strongly preferred
• Advanced cooling-method experience preferred
• Experience with cold plates, heat exchangers, fans, pumps, or related thermal-management components preferred
• Power-equipment or power-electronics experience strongly preferred
• Automotive, aerospace, HVAC, or other closely related thermal and mechanical product experience may be considered
• Experience with sheet-metal design required
• Knowledge of plastics, extrusions, and related manufacturing methods preferred
• Design for Manufacturability experience required
• Experience preparing Bills of Materials and controlled engineering documentation required
• Experience supporting manufacturing handoff required
• Experience with controlled product-release systems preferred
• Finite Element Analysis experience preferred
• Experience with structural analysis preferred
• Knowledge of applicable equipment, product, and safety standards preferred
• Strong mechanical troubleshooting and problem-solving skills required
• Strong cross-functional communication skills required
• Ability to clearly communicate technical reasoning, risk, uncertainty, and design decisions
• Ability to work effectively with Electrical Engineering, Power Conversion Engineering, Testing, Quality, Manufacturing, Sourcing, and suppliers
• Ability to independently own complex technical assignments
• Ability to mentor other engineers technically without formal people-management responsibility
• Ability to thrive within a fast-moving, rapidly growing environment where processes are still developing
• Ability to work on a hybrid schedule near an approved company facility
• Ability to work onsite approximately 3 to 4 days per week, based on business needs
• Ability to travel up to approximately 20% within the United States and Canada
• Sponsorship may be available

Physical Requirements:

• Ability to sit and work at a computer for extended periods while performing CAD design, simulation, analysis, documentation, and engineering activities
• Ability to visually review detailed mechanical drawings, CAD models, CFD results, test data, specifications, and computer screens for extended periods
• Ability to stand and walk throughout engineering, laboratory, prototype, manufacturing, and test environments as needed
• Ability to use hands and fingers for computer work, CAD activities, test equipment, prototype evaluation, and standard engineering tasks
• Ability to bend, reach, stoop, crouch, and access mechanical assemblies, prototypes, test fixtures, and equipment as needed
• Ability to occasionally handle mechanical components, test fixtures, prototype hardware, and engineering materials
• Ability to work around power equipment, laboratory equipment, manufacturing operations, and prototype test environments while following applicable safety procedures
• Ability to travel to other company, supplier, customer, or test locations as required
• Ability to maintain concentration, technical accuracy, and attention to detail while managing multiple engineering priorities

Salary Range: $105,000 to $130,000/year
Annual Bonus: 5% target

For immediate and confidential consideration, please email your resume to charding@talentzok.com or call 858.279.4902.
More information can be found at www.talentzok.com.